Review: Sugoi Zap bike jacket (2014)

Last year I discussed the importance of being seen by other road users and being safe from harm and the elements. Sugoi made headlines that year by announcing their Zap bike jacket, claiming to offer both. Does it live up to the promise?

FEATURES

  • “Pixel” fabric appears ordinary in daylight but becomes hyper-reflective when struck by artificial light, due to embedded glass micro-beads
  • Waterproof,  with storm flap and taped seams to avoid water ingress
  • Internal mesh membrane
  • Cycling-specific cut with dropped tail for bum coverage
  • Elasticated cuffs
  • Large rear pocket with Velcro closure
  • Available in three colors – red, lime green, black

IMPRESSIONS

When I got this jacket, I was so intrigued by Sugoi’s reflectivity claims that I immediately put it to the test by taking photos of it with the flash off, then on.

Front view of the Zap jacket under normal light.
Front view of the Zap jacket, taken with LED flash from my cellphone.
Rear view of the Zap jacket, taken with LED flash from my cellphone.

Sure enough, the Pixel fabric is a legitimate technology that does what it says on the tin…or fabric, in this case. Under daylight or normal overhead indoor lighting, it appears like a regular jacket. Shine a focused beam of light on it, however, such as from a flash bulb or a headlight, and the whole jacket becomes dazzlingly reflective – not just one or two details. Some of the glass micro-beads can even rub off the jacket and land on your person, making you appear to have reflective spots!

Here you see the Zap jacket rolled up into a jersey pocket. Some of the glass micro-beads will slough off the jacket and onto other surfaces, as shown in this flash shot.

I’m still a firm believer in running your lights while riding in order to be visible. That said, the jacket raises your profile to a much larger extent than if you were to use safety lights alone, which are basically “point” light sources. Anything reflective still relies on other vehicle drivers actually bothering to drive with their headlights on, however.

Judging the Zap on reflectivity alone doesn’t do it justice. It’s still supposed to be a jacket after all, and one that’s supposed to be waterproof in the rain, to boot.

WATERPROOFING VS. BREATHABILITY

Now, one important thing to know before proceeding: “waterproof” as an adjective doesn’t mean no water will ingress at all. Waterproof by clothing standards means an article of fabric will stand up to a certain water pressure or volume level before it eventually wets and gets soaked through. This can be improved by taping a garment’s seams, which are the points where water can seep in first.

Conversely, cycling as an activity will inevitably result in the rider generating sweat from underneath the jacket, and the term “breathability” refers to how well an article of fabric can let this sweat out in the form of water vapor. Rain gear that isn’t breathable is akin to riding your bike while wearing a plastic bag or sheet: you may not be getting rain ingress, but you will get wet from your sweat anyway. Common features meant to improve breathability are strategically located perforations or vents that are either fixed or can be opened and closed at will.

As you can see, waterproofing and breathability are two opposing sides of the same coin, and so each rain jacket out there is a compromise between the two conflicting goals.

The insulating ability of the material also comes into play here, to an extent. As long as you are moving on the bike, less breathability can be a positive factor if it means you can comfortably maintain your body’s warmth and guard against the wind getting in. This temperature regulation is why a good cycling rain jacket will keep you from catching a cold when riding, even when you’re sweating.

BEYOND THE REFLECTIVITY

So, having said all that, how does the Zap do? Pretty well, I should say.

The Zap jacket I have is a size XL. A little long on the sleeves and just a bit baggy in fit.
Note the dropped tail.
With the reflectivity working you can see the dropped tail much better. No photo manipulation here, folks – this photo is straight from my cellphone.

The jacket under review is a size XL. For someone like me, 5’7″ with a bit of a gut, perhaps the smaller size L is a better fit if you want your cycling jackets close-cut, but the XL is still a decent fit. The Zap has the classic dropped tail hem, which provides coverage for your bum while you’re bent over a road bike and pedaling or sprinting away. That dropped tail also houses a large single rear pocket with a Velcro flap closure, wide enough to swallow three granola bars side by side – or your phone and wallet. The cuffs are elasticated, which can cinch up the fit around the wrists, but I wish they had a Velcro or drawstring closure instead for more adjustability.

That rear pocket is the width of three granola bars. Pretty large.
Reflective granola bars anyone?

I’ve worn the Zap in quite a few rides where the rain was pouring at moderate strength for an extended amount of time. Worn with a cycling jersey, arm warmers, and a Uniqlo AIRism shirt as a base layer, it’s quite amazing how well and for how long it could keep the rainwater at bay. Given that level of rain, it would take 90-100 minutes of continuous riding before the arms and shoulders start getting damp from the rainwater – and you’d feel it, as it will be colder and clammier to the touch than the sweat you’re generating.

The Firefly Brigade’s March 2015 Critical Mass Ride, here passing SM City Sucat on a rainy morning. I’m the rider with the yellow helmet, and while riding at a slow pace, the Zap jacket kept me comfortably dry. Photo courtesy of the Firefly Brigade.

That said, on the scale of compromise between waterproofing and breathability, the Zap leans more toward the former. The Pixel fabric and interior fleece mesh lining excel at insulation and trapping your body heat to keep your core warm and comfortable. It also means the Zap really is a jacket for sustained rain and cold, gloomy conditions. There are no underarm perforations or added zippers to open for more breathability when needed; if you get too hot under the collar, your only option is to open the main zip. Given how warm it can get in the Philippines, this is a minor letdown for people expecting to wear the Zap year-round for better visibility at night. It’s fairly bulky rolled up in a jersey pocket, so not the most “packable” jacket out there, and the storm flap is a little strange and unwieldy in that it sits on the left side of the jacket, rather than parallel to the zipper on the right side as on most others.

VERDICT – YEA OR NAY?

Given how well it delivers on its promises, however, the Sugoi Zap jacket is a very good piece of cycling kit, one of those investment-grade items worth saving up for. It should last you years if taken care of properly, and it’s a useful addition to any cyclist’s wardrobe.

Perhaps subsequent versions of the Zap can incorporate more ways of tweaking the fit and better breathability, or it may even spawn a lightweight windbreaker version for more everyday use as a bike commute garment.